See how a global CMO simplified buffer production by removing manual weighing, reducing over 100 operator hours per month and accelerating timelines using direct dispense raw materials.
Buffer and media preparation at scale often involves more than 50 manual steps, including weighing, verification, documentation and material handling. This process drives complexity, labor demands and operational risk.
This case study highlights how a global CMO transformed its process by switching from manually handled 12 kg packs to pre-weighed 100 kg direct dispense bags. By eliminating internal weighing and multiple handling steps, the organization reduced operator hours by approximately 102 per month and eliminated the need for additional GMP-trained personnel.
For process designers, this approach demonstrates how integrating direct dispense can simplify facility operations, reduce process steps and accelerate production timelines, while improving consistency, safety and GMP compliance in large-scale biologics manufacturing.
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